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How To Clean Out Metal Gas Tank And Seal It

Gas Tank Sealer Kit

Repair & Restoration Instructions

Eastwood's exclusive gas tank sealer kits accept nearly everything you need to make clean a rusty, old, varnished gas tank of all the fuel residue and gunk, and seal it with a almost impervious internal blanket. If you are conscientious, you tin fifty-fifty utilize it to coat the inside of a motorbike fuel tank without effecting the pigment task on the exterior. I kit seal tanks up to five gallons, and a few boosted pints of sealer are all you need for larger tanks. Each additional canteen of sealer adds coverage for x to 12 gallons for tank internal surface area.




Additional Supplies Needed


  • ane. 64 oz. Hydrochloric acid
  • 2. 32 oz. Acetone
  • 3. ii gallons of hot water
  • 4. Bucket
  • 5. Safety gloves and eye protection

Sealing Instructions

Read all instructions earlier using this product

QUANTITY REQUIRED: For small tanks (1 to 5 gallons), use one pint (16 fl. oz.) of Eastwood Gas Tank Sealer. For larger tanks, use roughly 1 additional pint per x gallon capacity. If the tank contains baffles, be sure to consider the increase in surface area. Sealer works all-time if tank, sealer and ambience temperature is 60°F or higher.

SURFACE PREPARATION – Circumspection: Surface prep solutions and sealers will impairment paint. Tank must be absolutely dry and free of h2o before applying sealer. Read and sympathise all instructions earlier use.


  1. ane. Read all instructions and plan work so that the entire process is completed in one session. Do not allow tank to dry between sessions – movement from one footstep to another until complete. Drain and remove tank from vehicle. Wash out tank with hot, soapy h2o and thoroughly rinse with water from running garden hose. Remove valves, sending units, petcocks, and internal filters. Stop all openings except make full spout.

  2. 2. Mix entire contents of Metal Wash (https://www.eastwood.com/metal-wash-7-oz.html) with 2 gallons of hot water in a clean bucket.

  3. 3. Cascade contents into tank and "slosh" around. Allow information technology sit down for five minutes on each surface. "Slosh" around once again until all fuel varnish is removed so pour out contents. Thoroughly rinse with water from running garden hose. At this stage tank should be complimentary of all fuel varnish. At that place may exist areas of clean bare metallic and rust just all varnish will exist removed. If any varnish remains echo the Metal launder slosh until all traces of varnish are gone.

  4. four. Take make clean tank outside. Purchase Muriatic acid (bachelor at hardware and building supply stores). Note: Follow proper handling instructions on characterization of Muriatic acid, article of clothing heavy rubber gloves, and piece of work outdoors. Practice Non Add UNDILUTED MURIATIC ACID TO THE TANK!

  5. 5. "Slosh" 1/2 gallon diluted Muriatic Acid around on all internal surfaces to completely remove corrosion – until surface has a uniform gray advent (approx. 5-10 minutes). Make sure at least one opening remains uncapped to allow force per unit area to escape. If rust remains echo the diluted Muriatic Slosh until all rust is gone.

  6. 6. Pour out contents into a plastic container and neutralize by slowly adding baking soda until fizzing stops. Dispose of according to local laws. Thoroughly rinse the tank completely filling and draining the tank ii times with water from a running garden hose. It is normal for some light flash rust to announced on this surface. This will hands be removed in the side by side step.


    After completion of step 6, tank interior should exist rotating tank in all directions. basically clean with maybe a little flash rust.


  7. 7. Pour entire contents of Fast Etch bottle into the tank and slowly rotate to allow it to contact all surfaces until there is a compatible greyness appearance. Cascade out contents into original container and dispose of according to local laws or save for further parts rust removal.

  8. viii. While the tank interior is still moisture from the Fast Etch, cascade in 1 quart of Acetone (bachelor at hardware and building supply stores). Tank should take a uniform gray appearance. Carefully audit all tank areas to make sure there is no rust remaining.

  9. 9. "Slosh" Acetone around on all internal surfaces then pour out contents into original container. Repeat step 8 again with fresh Acetone. Dispose of used Acetone in accordance with local laws.

  10. ten. Shake sealer container well before utilize. Keep container tightly closed when not in utilise. Stop all tank outlets except fill spout.

  11. 11. Cascade Eastwood Gas Tank Sealer into tank, temporarily shut fill neck, and coat entire inner surface by slowly rotating tank in all directions.

    instructions for  tank
    12. A properly coated tank should have a uniform vivid white coating of sealer gratis of any puddles. Some backlog should remain. Let tank represent 8-10 minutes with fill cervix or sending unit open, then close openings and slowly rotate tank allowing excess to re-coat all surfaces. Let tank stand for an additional 8 to 10 minutes with fill neck or sending unit of measurement open however, this fourth dimension on a different side. Repeat this until the tank has the desired opaque white blanket. Do not permit coating to drain to i surface area and dry. Drain off excess. Allow backlog to dry and dispose of hardened cloth according to local laws.


  12. Forced ventilation is important to prevent sealer from reflowing and puddling and for thorough drying.

    thirteen. Remove all stops and insert a compressor air line, with pressure set at 1-5 psi (keep air line 2" or more away from the coated surface to forestall thinning coating). Tank should be completely dry within 48 hours at 60°F or warmer. Cured blanket should be slightly rubbery with no odor earlier filling tank with gas.


Safety and Clean Upwardly

Clean Upwards: Utilize methyl ethyl keytone or acetone. Utilise circumspection as these materials are flammable and can damage pigment.

STORAGE & Treatment: Store container at 70° F or cooler for maximum 3 year storage life. Loftier temperatures and exposure to sunlight reduce normal storage life. Product should be discarded if sealer becomes discolored. Lower temperatures temporarily increment viscosity.

CONTAINS METHYL ETHYL KETONE – USE WITH Acceptable VENTILATION. Avoid contact with eyes; keep from rut, sparks, or flame. Do not fume. Extinguish all flames and pilot lights. Plow off stoves, heaters, electric motors, and all other sources of ignition during use and until all vapors are gone. Avoid prolonged contact with skin or prolonged breathing of vapors.

Starting time AID: In case of eye contact affluent thoroughly with water. If irritation persists, get medical attention. If swallowed practise non induce vomiting. Get medical attending immediately. If vomiting occurs spontaneously, go on victim's head beneath his
hips to forestall his breathing the vomitus into his lungs.

Source: https://www.eastwood.com/gas-tank-sealer-howto-instructions-and-buyers-guide

Posted by: lopezthurely1960.blogspot.com

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